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Old 13-04-2009, 11:06 PM   #1
DZFord
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Join Date: Jan 2009
Location: Victoria
Posts: 877
Technical Contributor: For members who share their technical expertise. - Issue reason: LS Focus PCV Valve & Hose replacement, a very detailed write up with photos. 
Default My lower airbox removal project

Today I removed the lower airbox / intake resonator. I used RJO89's instructions from HERE (Post #20 - Thanks mate!)

Here are my experiences:

First you have to jack up the car, then remove the plastic lining of the wheel arch, passenger side headlight & fog light (if fitted):




After taking out the 3 screws holding it in place, you can rip the whole thing right out (for what it actually does it's huge!)




My mate and I then routed a 3-inch flexipipe from under the wheel arch, right up to the pod filter:


The smaller pipe here is the one that you get in the K&N Kit. It comes from in front of the radiator:




Finished:





The result:
- Better fuel efficiency! It's dropped from 12.0L/100km to about 8.5L/100km (90% of my driving is done in peak hour)
- Very slight increase in power, especially lower down and at the very top end of the range.

My overall impressions:

After several months of running the K&N setup, I think it has two major downfalls - no heat-shielding & lack of proper cold air flow (especially with the single flexi-tube provided in the kit). It's only now, after running this second tube that I am happier with the performance.

I think you'd be better off following this approach HERE


Last edited by DZFord; 13-04-2009 at 11:16 PM.
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